We have a special infrastructure for fabrication of Single/ Double Jacket Rolls in Mirror Finish/ Matt Finish for various applications ranging from Heating / Cooling / Coating / Lamination / Calendaring Etc.
Our Roll Manufacturing process has the following features:
Uniform temperature gradient across the roll : For heating/ Cooling Rolls our special internal construction ensures very low temperature gradient across the entire barrel length of the Roll, resulting in uniform quality and thickness of sheet/film passing between the Rolls.
Hard Chrome Plating : We have over 40 years experience coupled with technology from German consultant, to deliver you the best quality Hard Chrome Plating, of 62-65 HRC hardness & good corrosion resistance.
Roll Surface Hardening : Using specialized techniques we produce a roll with a shell hardenss of 60 HRC & shell depth of 8 mm.
Grinding : We grind your Rolls on precision German machines to produce geometric tolerances in the range of 3-5 microns.
Matt Finish : We can produce different surface roughness values (Ra Values ranging from1-4 microns) in dull/ bright finish, using different parameters in Sand Blasting.
Mirror Finish : Using specialized German Machine we can produce high gloss (lusture) mirror finish of Ra value 0.005 microns.
Embossing : We can produce different embossed finishes on the Roll surface ranging from Knurled/ Diamond Etc.
Industries Served
Using the above specialized manufacturing techniques, we can Manufacture / Repair various Rolls for the following Industries:
PVC :
| Calender Roll | Take Off Roll
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BOPP :
| Chill Roll | Stretcher Roll | MDO Roll | Winding Core | Ozone Corona Treatment
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Polyester :
| Chill Roll | Winding Core | Idler Roll / Guide Roll
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Laminate/Sunmaica :
| Doctor Roll / Squeezing Roll / Impregnation Roll
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Flooring :
| Calander Roll | Take off Roll | Idler Roll/ Guide Roll | Single/ Double Jacket- Heating/ Cooling Roll
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Sheet Line :
| Polishing Rolls | Screw Barrel | Idle Roll/ Guide Roll
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Coating Line :
| Single / Double Jacket – Heating / Cooling | Winding Core Idler Roll / Guide Roll
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Lamination Line :
| Single / Double Jacket – Heating / Cooling | Idler Roll / Guide Roll
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Inspection Moulding :
| Tie Bar | Ram | Dies
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Tape/ Yarn Line :
| Godet Roll | Idler Roll / Guide Roll
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Press Manufacturer :
| Hydraulic Ram
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